Automatic Bottle Jar Hard Candy Tablet Capsule Pill Counting Filling Capping and Labeling Machine Line

Automatic Bottle Jar Hard Candy Tablet Capsule Pill Counting Filling Capping and Labeling Machine Line

Application of granule counting filling machine line

The granule counting bottling machine line streamlines packaging for individually countable products with an integrated counting and bottling line. The system combines a bottle unscrambler, counting and filling machine, capping machine with cap elevator, electromagnetic aluminum foil induction sealing machine, round bottle labeling machine and bottle collection machine. From empty bottles to sealed and labeled products, it brings essential packaging stages into one workflow. Potential applications include tablets, capsules, hard candies, mints and uniform pellets. Product suitability and bottle compatibility should be confirmed through sample testing.

Empty bottles enter the line through the bottle unscrambler. Vibratory channels guide products past photoelectric sensors for counting, and the preset quantity is dispensed into each bottle. Caps are elevated, sorted and placed before the capping machine holds the bottles and tightens the caps. The induction sealer then seals compatible aluminum foil liners to the bottle mouths. Next, the servo controlled labeling machine applies labels to the round bottles. Finally, the bottle collection machine gathers finished products for downstream handling.

Features of granule counting filling machine line

1. One Integrated Bottling Workflow: Bring bottle feeding, counting, filling, capping, foil sealing, labeling, and collection into one coordinated workflow. This integrated setup reduces manual transfers between separate packaging stages and simplifies production handling.
2. Gentle Handling for Product Protection: Vibratory channels distribute products evenly, while the flap filling system supports controlled discharge. Gentle product movement helps protect tablets, candies, and other countable products from damage during filling.
3. Consistent Counting in Dusty Conditions: Photoelectric sensors count individual products for consistent bottle quantities. An acrylic protective cover and sensing technology designed for dusty conditions help reduce dust interference and support reliable counting.
4. Automatic Alerts for Filling Interruptions: The counting machine detects insufficient bottle supply, blocked bottles, and fallen bottles, then pauses and alerts operators. Once the issue is resolved, operation can resume, helping operators address interruptions promptly.
5. Flexible Capping with Gentle Cap Contact: Automatic cap feeding, bottle holding, and cap tightening simplify closure handling. Adjustable settings accommodate different compatible caps, while torque control and wear resistant silicone capping wheels help limit cap damage.
6. Precise Label Placement with Less Waste: Servo motor control supports accurate label placement on round bottles. A double stage clutch keeps label feeding smooth and helps prevent jams, while sensors prevent label dispensing when no bottle is present.
7. Simple Labeling Setup and Line Integration: The labeling machine combines Mitsubishi PLC control with a multilingual touch screen for straightforward parameter adjustment. Its modular connection design supports integration with other equipment, simplifying line setup and operation.
8. Easier Cleaning and Routine Maintenance: The counting machine allows components to be removed, cleaned, and replaced without tools. Straightforward operation after basic training helps operators manage routine maintenance with less effort and prepare for the next production run.